Wire Industry

Optimize straightness, alignment, and feed stability for downstream consistency and less scrap.
For wire producers

Precision wire handling for modern production

From micro wire to heavy rod, our straighteners, guides, and drive units deliver the consistency your downstream processes demand. Reduce scrap, minimize downtime, and protect your tooling investment.

  • Achieve consistent straightness at production speeds
  • Quick changeovers with minimal setup time
  • Safeguard downstream tooling from damage
Wire processing line
1200m/min
Max Speed
±0.05mm
Straightness
0.05-20mm
Wire Range
< 5min
Changeover

Your Wire Processing Flow

01
Payoff
02
Guide
03
Straighten
04
Feed
05
Measure
06
Process

Wire Straightening Showcase

Featured series for wire processing — curated for this solution

Industry Applications

Where our equipment proves its value

Wire drawing & annealing

Improve straightness, alignment, and feed stability

Bunching & stranding

Improve straightness, alignment, and feed stability

Rope & cable production

Improve straightness, alignment, and feed stability

Spring manufacturing

Improve straightness, alignment, and feed stability

Coating & plating

Improve straightness, alignment, and feed stability

Cut-to-length lines

Improve straightness, alignment, and feed stability

Mesh & fence production

Improve straightness, alignment, and feed stability

Automotive wire processing

Improve straightness, alignment, and feed stability

Proven Results

What our wire industry customers achieve

75%
Scrap Reduction

Average reduction in wire scrap and rework

90%
Less Downtime

Reduction in line stoppages from wire issues

3x
Tool Life

Extended downstream tooling lifespan

Technical Resources

How2Straight

One-time subscription

Configure your Witels products with guided setup, calculators, and material data — a one-time subscription for ongoing access.

Get Access

CAD Files & Specs

Download 3D models and technical drawings for your engineering team

Request Files

Common Questions

How do I choose the right roller count and pitch?

The optimal configuration depends on your wire diameter, material properties, and required straightness. Higher roller counts provide better results for materials with high residual stress.

When should I use double-plane straightening?

Double-plane straightening is recommended when you need to correct curvature in both vertical and horizontal planes, or when achieving tight tolerances at higher speeds.

What's the difference between concentric and precision guides?

Concentric guides center wire quickly with minimal wear, while precision guides offer individual roller adjustment for fine control and specific alignment requirements.

Can you customize groove profiles for specific materials?

Yes, we offer custom groove profiles based on your wire material, diameter range, and surface requirements. Our engineering team will help optimize the design.

Ready to optimize your wire line?

Get expert recommendations for your specific application